New Combi Boiler Installation - 14 Steps to Avoid For The Cowboys!

There is lots to consider when you are30cm away from window or door openings to
considering a new boiler installation. This guide willstop products of combustion re-entering the
take you through the process from start to finish.property. If there is no other alternative than to
This is quite a difficult task describing in wordsput your boiler next to a window that is not in
what a Gas Safe engineer does every day. Not alluse then it will either need blocking up, ie
of the points will be relevant to your particularcementing and bricking up or it will need screws
installation but this guide will at least give you anput in so that it cannot open. Although the latter
idea of what to expect from your new boiler andmethod is within the scope of the regulations it
what to expect from an installer coming to yourwould be recommended better bricking it up.
house.Your hot water demand - bathrooms, ensuites
Things to consider:etc
- Your budget - grants, loans and other schemesEven the lowest output of boiler (eg a 24KW)
- Finding an installer - getting 3 quotescan, if installed correctly, cope with up to 14
- The current water pressure of your systemradiators. When determining which boiler will suit
- Your current system - layout/design andyour needs you should do some research on
condition, boiler sitingboiler hot water output capacities. Some smaller
- Your hot water demand - bathrooms, ensuitesoutput boilers will deliver in the region of say 9
etclitres of water per minute at a certain
- Choosing a boilertemperature. Bigger models will produce 16 litres
- Upgrading your pipework - gas and waterand more. This difference will be the difference
pipeworkbetween an ok shower or a very powerful
- Adding a MagnaCleanshower. It will also affect how long a bath takes
- Adding thermostatic radiator valves/roomto fill up. You will also see an impact if you have
thermostattwo bathrooms ie a main bathroom and an
- Adding additional radiatorsensuite bathroom. Larger sized boilers will just be
- Powerflusing your system or flushing yourable to cope with two showers used
systemsimultaneously. Smaller boilers will definitely not.
- Commissioning your systemYou need to consider how this will affect you.
- Filling in the benchmark/notifying building controlFurther advice can be given by your chosen
- Advising the customer on how to get the bestinstaller.
efficiency from their boilerChoosing a boiler
- Installers working to best practiceChoosing a boiler can be difficult. There are so
Your budget - grants, loans and other schemesmany boilers out there that only an expert can
There are lots of schemes available depending onguide you through your needs and match them
your circumstances. The new Boiler Scrappageup with a suitable boiler. The better makes of
Scheme is available to all households in Englandboiler are Viessmann, Worcester and Valliant
who have a G rated boiler in their home. It givesalthough some of the models from these
£400 towards the cost of a new boilermanufacturers have been horrendous. These will
installation. There is also a scheme called thebe the earlier models and any expert will know
Warm Front Scheme which provides uptowhich models to steer well clear of. The
£3500 towards home heating and insulationViessmann 100 model (earlier model) has teething
improvements. To be eligible you must be onproblems but everything has been resolved now
some sort of benefit or be a low incomeand this is one of the leading models on the
household. It is normally a bad idea to financemarket if not the best. Of course every engineer
your boiler installation using a credit card or bankwill have his/her own preferences but if you go
loan. Although there are cost benefits to beto any forum in the UK and ask if the Viessmann
gained by having a new condensing boiler theseboilers are any good I will guarantee you wont
will be eaten up by repaying the loan. If yourget an expert saying anything against them.
current boiler is in good working order and youBoilers can typically range in price from
are worried about it breaking down then a British£400 (B&Q) to £1400 (top
Gas homecare agreement is advisable at aroundVaillant model) Although the £400 one will
£19 per month. An Npower agreementlast for years and years if installed properly it is
which offers less benefits is also available atopen to debate whether this boiler will last 10
around £7.99 per month.years and even if it does, how much money you
Finding an installer - getting 3 quoteswill have to spend on repairs? A great budget
You should aim for 3 quotes. This is more thanboiler is the Glowworm Betacom 24KW. For the
adequate to get a good idea of what you want.price it represents very good value. It will depend
Each individual engineer will give you different ideason your budget and what you feel comfortable. It
on how best to go forward. They will also haveis always advisable to get quotes for different
their own favourite boilers and methods ofboilers and you can see for yourself prices
working. It is a good idea to bounce ideas anddifferences. The price of the boiler will include all
questions around to ascertain whether theguarantees and if there are any issues with faulty
engineer is actually competent in the field he willmanufacturer parts etc your installer will be
be required to work within. Unfortunately thereresponsible for this. Buying your own boiler and
are lots of newly qualified plumbers and gasgetting an installer to fit it can present many
engineers in this industry and although they areproblems.
perfectly safe and 'passed off' to work they mayFor example, is the boiler you are buying relatively
not be a) able to advise you of the most efficientnew? It may look new, ie unopened packaging etc
method going forward, b) advise you completelybut it may have been sitting in a garage for 2
wrongly or c) not actually have an answer.years. If a boiler is not installed within one year of
Sometimes it may be difficult to find someoneits manufacture date it will void any warranty.
you trust; after all, this will be a huge investment.Also, if any components are missing from your
Often using the yellow pages can be a bad idea.boiler then you will be ultimately responsible for
So can using someone who posts leaflets throughlost time and expense. Most installers will not work
the door. The best and trusted method willthis way for the above reasons as they simply
always be by personal recommendation. Askingdo not know the history of the boiler and if a
the engineer lots of questions can also give youcomponent fails after the boiler has been fitted it
some degree of confidence. Checking their Gascould cause significant problems.
Safe registration should also be a priority.Your installer will match your needs to a suitable
Unfortunately there are lots of illegal gasboiler
engineers operating and these people are puttingUpgrading your pipework - gas and water
lives at risk. Checking someones gas safepipework
registration is very easy. Ask to see a Gas SafeGas pipework used to be run in 15mm from the
registration card. Every engineer carries a cardmeter to the boiler. There are new rules which
and it amazes me that 99.5% of customers domean that pipework must be upgraded to 22mm
not ask for ID. Every engineer should be proud ofas new condensing boilers are required to run on
their qualifications and love to show them off. Do22mm copper pipework. If the routing is simple
not be shy and in future make a point of it.then this can be a simple job. Sometimes carpets
Once you have got your 3 quotes you need toneed to be lifted and pipework will go under
analyse what you are getting. Quotes should befloorboards. A lot of companies have fixed prices
broken down as much as possible. This will givefor pipework alterations and this includes fittings
you an idea of what exactly you are paying. Ito give you an idea of price and labour charges.
don't understand how companies can justify listingAll pipework should be clipped, there are
a load of materials and specifications and thenregulations governing clipping distances for gas
adding a figure. Costs should be fixed price costspipework. Pipework should always be secured and
whether you are a millionnaire or on a very lowmust be sleeved if passing through a cavity wall.
budget;)One end must be sealed also. Your installer will
It is best to get a written contract for your ownbring you up to speed if you do have any
benefit. If the company doesn't offer one thenconcerns. If you are going from a system boiler
you can easily draw one up. This will protectto a combi boiler there will be lots of extra work
against faults that might develop later on afterincluding altering pipework and removing tanks and
the system has been installed. If installed to bestcylinders. This will mean more space in your airing
practice and following all manufacturerscupboard and loft space.
instructions then a central heating system will onlyAdding a MagnaClean
rarely breakdown due to a manufacturerSome companies will not fit and guarantee their
component fault. That is why respected installerswork if you do not agree to having a MagnaClean
offer a personal guarantee on all their work, thisfitted. This additional work can be carried out for
can be upto 5 years but 3 years is normal. This isa very reasonable price as they would be already
alongside normal manufacturer guarantees whichcarrying out work in the property. More
can be upto 5 years parts and labour. Other waysinformation can be found by clicking on the
of finding an installer can be the internet howeverMagnaClean website. Unfortunately new
personal recommendation is always the bestcondensing boiler have very weak heat
method.exchangers and the MagnaClean will save them
The current water pressure of your systemfrom getting damaged. This is why most
Its very important to measure your mains watercompanies insist on every customer having one
pressure to ascertain whether a combi will actuallyinstalled.
work. You might not have enough pressure for aAdding thermostatic radiator valves/room
combi system to work so this will need to bethermostat
measured. A competent engineer will make sureAdding thermostatic radiator valves can
that this is one of the first things he does. If yousignificantly reduce your heating bills. It allows each
do have low pressure then your installationradiator to be controlled individually. Why have the
options will be limited. One example is when aheat on in the whole house when you only need it
mains pressure of 0.8bar from a customersin one? It is recommend not turning a valve
property is measured. A certain Vaillant boilercompletely off but setting it to 1. Adding TRV's
which gives their full hot water output at justwill in the long run save you lots of money and
0.5bar would be recommended by any competentcan be very cheap to install. Some companies will
engineer. This means that this boiler would be onehave offers when supplying and fitting these.
of a very few boilers that could be considered forEnergy efficiency should be promoted whenever.
this customers property. It could have been aA room stat or a programmable room stat is a
costly mistake not testing the mains waterlegal requirement. Your installer will advise what
pressure and this is one reason why this shouldthe best option for you is. A wireless stat will be
be done as standard. Having said all of the above,more expensive but there is the advantage of no
problems are very very rare. Your watervisible wiring.
company can advise on what your waterAdding additional radiators
pressure is likely to be if you are concerned. IfIf you need to add additional radiators it is best to
for say you live on a very big hill you may haveadd these while having a new boiler installed. It will
reasons for concern.more than likely be cheaper. Some of your
Your current system - layout/design andradiators may be undersized or very old and you
condition, boiler sitingshould consider upgrading these.
Your current situation could have a large affectPowerflusing your system or flushing your
on cost of installation. Moving a boiler can addsystem
considerable expense as routing pipework canThere is a huge difference between powerflushing
often be very tricky. Moving a boiler nearer theyour central heating system or just flushing your
gas meter can sometimes cost the same as asystem. Powerflusing involves higher pressure and
straight swap. This is because the gas metercirculates fresh water and special chemicals
pipework upgrade will require less materials andaround your system. It is normally needed on
less labour. Although some re-routing of waterolder systems as sludge and dirt builds up over
pipes will be required. If you need to upgradeyears and years. This will mean that you either
from a system to a combi boiler this will be thehave cold spots or not very hot radiators. Having
costliest combi boiler installation. The systemfresh water in a system means water can be
layout and pipework will need altering. The hotheated up to the maximum pressure the boiler will
water cylinder and tanks in the loft will needallow and will mean hotter radiatiors which in turn
removing. If you have a back boiler this will addmeans more efficiency. A powerflush is not a
time and expense on as well.legal requirement when replacing your boiler but it
This can sometimes be difficult to remove asis advisable. When a powerflush is taken with a
may cause the chimney to weaken. Your installerboiler installation discounts can be given.
would be able to advise whether the removal ofNormal cold and hot water flushing is a
the back boiler is best left to a contracted arequirement when a boiler is installed. Cleanser and
builder. If there is going to be new pipework ininhibitor is added. A hot and cold flush must be
your property then it is desirable to have thisdone in order to work to best practice. New
under the floorboards and out of site. It makesboilers do not like any dirt in the system, heat
for a better, cleaner job. Beware of companiesexchangers can get very 'clogged' up and the
wishing to take shortcuts or indeed charging morecost of replacement can be very great.
for lifting carpets and floorboards. There are strictCommissioning your system
rules governing where pipes are laid in joists. TheThings that should be included in your installation
size of notches can weaken joists and limits areand are considered best practise:
set for this reason. It is simply unacceptable to1. Flushing with Fernox or Sentinel product/filling
hang pipes loose - even pipes containing water.with inhibitor from same
Floorboards should be screwed back into place2. Roomstat/programmer, TRV's (best practise,
and not nailed as this will just cause the floorboardrecommended)
to loosen over time. Carpets and other fittings3. Balancing and commissioning according to
should be left as found. It is normally themanufacturers instructions, important so as not to
customers responsibility to move furniture andinvalidate warranty.
other items that are in the way. This is due to4. Decommisioning of old boiler, tanks and all
responsibility issues. Common sense should alwayswaste materials associated with installation
prevail of course.5. Making good eg. new and old flue openings
If you have concrete floors then this can add alot6. Completion of Benchmark log book, important.
of expense as digging into the floor can be costly.7. Notification of new boiler to Building Control
The pipes will then need to be wrapped to ensure8. At least 3 years guaranteed on pipework and
the concrete does not perforate them and thisassociated fitting (the boiler manufacturer will
ultimately causes a leak under your floor. Fixinghave their own guarantees.)
this leak will mean you having to re-dig theThe above should be in writing to protect your
concrete and replacing the pipework. If doneexpensive new purchase.
correctly and in accordance with manufacturersFilling in the benchmark/notifying building control
instructions its a very simple task. An engineerFilling in the benchmark and notifying building
who is not in the know as regards to regulationscontrol is part of commissioning process and a
can cause severe problems. Boiler siting can alsolegal requirement. Pressures and temperatures
cause problems sometimes. New condensingneed to be taken to ensure the system is
boilers may cause pluming issues and this cancorrectly configured. Not filling out the benchmark
cross neighbour boundaries. Pluming kits areand not notifying building control may cause
available and can eradicate this problem. Boiler flueproblems if you ever decide to sell your property
terminal positions can also be a problem but theseas proof the boiler was installed by a competent
will be rare. The terminal needs to be a minimumperson will be required.